Zeb Collier (2012-2014)
High Volume Automotive Production Lines
- Operated multiple types of lathes, mills, hones, and washers within each cell
- Deburred and packaged finished parts
- Performed line checks and CMM checks
- Maintained machines using bore gages, micrometers, calipers, plug gages, etc.
- Sorted & moved dunnage, castings, finished product
- Changed inserts and tools on the lathes and mills
- Maintained machine coolant, oil, and tool lives
- Maintained parts washer & monitored pH
- Gained forklift certification
- Gained AED and First Aid certification
- Recorded spindled speeds and feed rates of every tool
- Calculated cutting feed, chip load, and surface feet per minute of all tools
- Sped up feed rates on drills to lower cycle times
- Fixed air and coolant leaks
- Altered and transferred CNC programs
- Rearranged machines to lessen steps taken by operator and improve cycle time
- Pulled fixtures off of lathes and replaced broken parts
- Welded part stands to improve ergonomics and relocate lathe inserts
- Welded and painted stands for TPM and OEE boards
Machine Shop - Low & Medium Volume Repetitive
- Ran parts and performed line checks
- Setup parts: program download, changed collet/clamp, tooling set-up, zeroing part and touching off tools
- Ran/maintained multiple types of CNC mills & lathes
- Utilized manual lathe and Bridgeport
- Operated automatic band saw
Engineering & Automation Assembly / Controls
- Utilized diagrams to assemble automation machines
- Plumbed machines and labeled hoses
- Wired sensors: part present, extend, retract, etc
- Modified parts with drill, tap, & Bridgeport
- Operated automation machines to troubleshoot/fix
Dillon Hardiek (2012-2014)
Engineering & Automation Assembly / Controls
- Worked in-house and on-site with many clients including: Aisin, NAL, Hydrogear
- Assembled die sets
- Plumbed and wired die sets
- Built Aisin machines from the ground up
- Used diagrams and prints to assemble and wire automation machines
- Worked with engineers to troubleshoot then repair automation and die sets
- Wired PLC panels for automation machines
- Gained knowledge and tips from experienced programmers and engineers
- Learned how components work together to make the complete machine operate
Machine Shop - Build to Print
- Used manual mills and lathes to make/alter components for automation builds
- Operated the automatic band saw
- Ran CNC mills and lathes for GSI parts along with parts for other companies
- Welded many part builds
- Did fabrication work which consisted of using a welder, grinder, and torch
High Volume Automotive Production Lines:
- Operated multiple types of lathes, mills, hones, and washers within each cell
- Deburred and packages finished parts
- Maintained machines using bore gages, micrometers, calipers, plug gages, etc.
- Sorted & moved dunnage, castings, finished product
- Changed inserts and tools on the lathes and mills
- Made sure the machine coolant, oil, and tool lives were in spec
- Performed line checks and CMM checks
- Fixed all air and coolant leaks on line
Cole Hartke (2011-2014)
Machine Shop - Low & Medium Volume Repetitive
- Ran various repeat parts & performed quality checks
- Manually machined parts on a Bridgeport
- Used manual lathe to machine parts
- Rough sized pats on automatic band saw
Engineering & Automation Assembly / Controls
- Utilized Solidworks drawings in the assembly of machines
- Manually modified parts in troubleshooting the assembly of machines
- Wired in components on automated machines
- Plumbed in airlines for machine assemblies
- Delivered finished machines to customer
Small Design Project
Scope: Manual old-fashioned water hand pump to be modified with concealed mechanism to allow connection to standard water valves and protect against rusting.
- Developed design concept
- Assisted in Solidworks design
- Produced CNC program from the Solidworks design
- Machined part with CNC and manual machines
- Tested finished product
Dylan Niebrugge (2012-2014)
High Volume Automotive Production Lines
- Operated multiple types of lathes, mills, hones, and washers within each cell
- Deburred and packaged finished parts
- Performed line checks and CMM checks
Machine Shop - Low & Medium Volume Repetitive
- Operated automatic band saw
- Ran parts for GSI, assembly builds, and fixture builds
- Setup parts: program download, changed collet/clamp, tooling setup, zeroing part & touching off tools & replacing tools
- Programmed CNC mills and lathes
- Wrote programs in Mastercam
- Wrote programs in One Touch IGF for CNC lathe
- Maintained coolant & fluid levels in CNC mills & lathes
- Machined and modified custom parts by use of Bridgeport & manual lathe
- Operated various types of grinders, pipe coilers etc.
- Welding - platform and part builds
Engineering & Automation Assembly / Controls
- Utilized diagrams to assemble automation machines
- Plumbed machines
- Modified parts
- Assembled die sets
- Examined Solidworks drawings to build machines
- Gained Lean Manufacturing knowledge
- Gained AutoCAD experience
Rachel Finley
Machine Shop - Low a& Medium Volume Repetitive:
- Ran parts in CNC lathes and mills
- Programmed offsets into CNC lathe programs
- Performed line checks
- Setup parts in CNC equipment: program download, changed collets, tooling setup, zeroing part & touching off tools
- Setup and utilized Bridgeport mills
- Used tap arm
- Ran CMM equipment
Engineering:
- Utilized Solidworks to solid model parts
- Used reverse engineering techniques
- Developed design concepts
- Built assemblies in Solidworks for design, analysis and interference checks
- Created 2D prints for release to machine shop
- Analyzed prints to estimate cost for quoting
- Researched machining processes, materials, and secondary finishes to meet customers' needs
- Worked on automating the BTP quoting system to speed up RFQ turnaround time
- Developed contacts in the industry and worked closely with customers and vendors
- Handled purchase orders, incoming and outgoing
- Purchased components to machine and modify
- Learned program management and leadership
- Programmed Excel spreadsheets
- Participated in SOP meetings to move forward with ISO 9001 certification
Robert Harder
Engineering:
- Used Solidworks to design electrical outlet covers, lathe doors, and a water tank stand for the Job Shop
- Designed a device to hold an LVDT position sensor for the quality department utilizing Solidworks
- Met with representative form the quality department to better design and ensure satisfaction of the product
- Created 3D models and 2D prints of these parts and assemblies
- Reverse engineered existing parts utilizing 3D Solidworks modeling
- Gained 3D modeling experience in Solidworks
- Gained knowledge of how new jobs travel through a company
Machine Shop:
- Interpreted OSHA point of operation safety standards for lathes
- Ordered and installed electrically interlocking safety guards for lathes
- Assembled and installed outlet covers, lathe doors, and a water tank stand
- Used a Mig welder, oxy-acetylene torch , 4-inch grinder, and drill press to fabricate metal
- Installed concrete floor anchors on storage racks
- Mapped GFCI outlet locations and researched GFCI testing procedure
- Built and installed hanger for lifting straps
- Installed bench grinder hand guards and hung up guard adjustment instructions
- Designed and installed hand railing around tripping hazard
- Gained experience of how a manufacturing setting runs efficiently
- Gained knowledge of necessary safety guards and procedures
GSI Coil Area:
- Installed toe boards on overhead storage handrail to prevent items from falling
- Installed additional storage hangers for completed coils
- Learned to thread ½” and ¾” pipe
- Learned to operate four different machines used in coil making
- Learned how to inspect finished product to ensure it meets customer specifications
- Learned to operate sand blasting booth to remove surface rust from smaller parts
- Assisted with heat treating and black tooling of steel parts
- Assisted with making four different types of coils
- Ordered and installed a jib crane
- Gained experience working hands-on with inconsistent materials and trouble shooting problems
Nick Lustig
Quality Control:
- Performed weekly gage checks and CMM probe calibrations
- Executed gage calibration procedures through the Gagetrak system
- Maintenance on Edmonds Column electronic and air gages. (Remastering, recalibrating, adjusting the LVDT, etc.)
- Installed I/O (Input/Output) boards in the Edmonds Columns to allow for communication to external devices, so they can send an OK signal to the machines
- Learned how to program the CMM for basic manual alignments of parts
- Checked parts on the CMM and interpreted data from the printouts
- Assisted in designing easier- to-use stands for Electronic and Air mics
- Performed Capability Studies on production parts using a vantage gage, depth gages, CMM, and Go/NoGo gages
- Performed full layout procedures on Job shop projects
- Created Temporary Work Instructions for re-work projects
Machine Shop & Contract Manufacturing:
- Ran parts for GSI and performed line checks
- Operated the band saw and the Bridgeport
- Sorted parts before shipment to ensure they meet the customer’s needs
Jordan Niebrugge
Machine Shop - Low & Medium Volume Repetitive:
- Ran parts for GSI and preformed line checks
- Ran parts for assembly and fixture builds
- Set up CNC machines to run repetitive parts for 2nd shift operators
- Made offsets to keep high volume parts in spec
- Operated different types of manual machines such as Bridgeports and Lathes
- Programmed CNC mills and lathes
- Operated automatic band saw
- Gained knowledge from more experienced machinist
Maintenance:
- Installed oil skimmers for the Automotive Production Lines
- Ran air hoses to various spots throughout the building
- Gained knowledge on hydraulic pumps
- Organized the in stock repair parts for the Automotive Production Lines
- Collected assets throughout the shop
- Manager Plus
Engineering & Automation Assembly / Controls:
- Assembled die sets
- Wired and labeled sensors and hoses
- Trouble shot various assembly builds
High Volume Automotive Production Lines:
- Operated multiple types of lathes, mills, hones, and washers
- Performed line checks and CMM checks
- Sorted and moved dunnage, castings, finished products
- Delivered castings and dunnage
Daniel Roper
Engineering & Automation Assembly / Controls:
- Learned to manage and proceed with independent projects, from design to installation
- Examined Solidworks assembly drawings to assist in building of machines
Consulting and Maintenance:
- Developed procedure and safety manual for training of employees
- Planned efficiency presentations for members of production lines
Nichole Schackmann
Quality Control:
- Learned how to properly operate the Coordinate Measuring Machine (CMM)
- Learned how to program the CMM for basic manual alignments of parts.
- Became familiar with the Quality Management System - procedures, policies, work instructions, and checksheets
- Assisted with the development of many procedures, work instructions and checksheets
- Assisted with internal auditing and audit reports
- Became familiar with and utilized root cause analysis
- Developed training systems for primary categories of employees
Ryan Westendorf
Engineering & Automation Assembly Controls:
- Modified parts with drills, taps, and Bridgeport
- Assembled die sets
- Assisted with running pneumatic and electrical lines throughout a project
- Acquired limitless knowledge about automated machines from experienced programmers and engineers
- Organized and maintained nearly all materials in the assembly shop area using the Kanban System
Tyler Windell
Information Technology:
- Troubleshot computers and printers
- Installed new computer programs and other IT equipment
- Set up new computers
- Helped set up new WIFI system
- Organized Patch Panel and Server Racks
- Set up new internet connections in the shop
- Learned how the IT department works with other parts of companies
- Contacted other businesses for maintenance on our IT equipment
- Disassembled and fixed computers with faulty parts and then reassembled
- Learned about servers, troubleshooting, PC maintenance, and virus protection
- Made and ran new Ethernet cables
- Labeled and documented IT equipment
Jake Zerrusen
High Volume Automotive Production Line:
- Performed Cycle Time study on Honda Accord line
- Created TPM and production goal boards
- Applied Lean principles and ergonomics to Honda production lines
- Operated lathes, horizontal mills, and hones
- Checked tolerances using calipers, gages, and CMM machine
- Performed reworks on hold parts
- Sorted, packaged, and moved finished parts
- Studied tool life, speeds, and feeds of all machines on Accord line
Machine Shop - Low Volume Repetitive:
- Ran manual lathes, Bridgeports, band saws, and tapping arm
- Produced small build to print parts
- Installed fixtures in various CNC machines
General Maintenance:
- Installed oil skimmers in coolant tanks
- Changed filters
- Addressed coolant and air leaks
